ZLDXu2122 u2013 WHERE INNOVATION MEETS COMPLIANCE u2013 FROM CONCEPT TO COMMISSIONING
ZLDXu2122 is INFRACORPu2019s flagship integrated Zero Liquid Discharge (ZLD) platform, engineered to eliminate industrial wastewater while maximizing resource recovery. By seamlessly combining INFRACORPu2019s next-generation membrane systemsu2014such as CloseROu2122, HCROu2122, HyO-ROu2122, and Therma-ROu2122u2014with advanced evaporation and crystallization technologies, ZLDXu2122 delivers a complete, high-performance pathway from wastewater to reusable water and solid recovery.
With ZLDXu2122, INFRACORP enables industries to transform wastewater liabilities into strategic assets, achieving regulatory compliance, cost efficiency, and sustainability leadershipu2014all in one unified platform.
TECHNOLOGY INTEGRATION
ZLDXu2122 integrates:
- Pre-Concentration via INFRACORP Advanced RO technology
- CloseROu2122, HyO-ROu2122, and HCROu2122 optimize water recovery while reducing brine volume and energy usage.
- Thermal Concentration via Evaporators
- MVRu2122 handle scaling, high-TDS, and viscous brines with energy-efficient performance.
- Achieve near-zero or zero liquid discharge
- Concentrate brines for final crystallization
- Recover reusable water and reduce waste volume
- Ensure environmental compliance for industrial discharge
- Final Solids Recovery viaCrystallizer produce high-purity solids for disposal, reuse, or value extraction.
ZLDXu2122 FLOW PROCESS DIAGRAM
ZLDXu2122 u2013 VALUE PROPOSITION
ZLDxu2122 is INFRACORPu2019s cutting-edge Zero Liquid Discharge solution engineered for industries with high regulatory, environmental, and sustainability requirements. Utilizing an integrated Falling Film Evaporator (FFE) and Crystallizer process, ZLDxu2122 ensures complete wastewater elimination, high water recovery, and minimal environmental footprint.
PERFORMANCE HIGHLIGHTS
- >98% Water Recovery, reducing freshwater demand
- Zero Liquid Discharge compliance for even the toughest effluents
- Energy Optimization through MVR, FO-RO hybridization, and multi-effect systems
- Material Recovery including salts, metals, and valuable byproducts
- Automated Control & Monitoring with full system integration
KEY VALUE DRIVERS
- High Efficiency & Energy Optimization
The Falling Film Evaporator enables rapid heat transfer with minimal energy use, significantly reducing operational costs compared to traditional forced circulation systems. - Maximum Water Recovery
ZLDxu2122 achieves up to 95u201398% water recovery, transforming waste into reusable clean water, supporting closed-loop recycling, and reducing freshwater dependency. - Solid Waste Minimization
The integrated Crystallizer produces dry solids or salt crystals from the brine stream, minimizing landfill disposal volume and potentially creating marketable byproducts (e.g., NaCl, CaSOu2084). - Scalable & Modular Design
ZLDxu2122 systems are modular and adaptable for varying capacities (from pilot to full industrial scale), making them ideal for sectors like textiles, pharmaceuticals, chemicals, power, and petrochemicals. - Compliance & ESG Leadership
Enables full compliance with stringent discharge regulations and supports environmental, social, and governance (ESG) goals by achieving zero liquid discharge and reducing ecological impact. - Smart Automation & Remote Monitoring
Integrated controls and real-time performance monitoring allow seamless operation, proactive maintenance, and reduced manpower.
Differentiators
- Proprietary ZLDxu2122 process design for enhanced brine concentration and crystallization.
- Optimized heat recovery loops to reduce steam demand.
- Compact footprint with high uptime and low maintenance costs.
- Integration-ready with upstream MBBR, RO, or nanofiltration units (e.g., BioSepu2122, Minu2122ZLD).
Evaporation & Crystallization Solutions for Zero Liquid Discharge (ZLDXu2122) Technology
INFRACORP specializes in advanced evaporation and crystallization technologies engineered to achieve true Zero Liquid Discharge (ZLDXu2122) for industrial wastewater streams. Our solutions concentrate and recover valuable water and solids, eliminating liquid waste and minimizing environmental impact.
By integrating state-of-the-art evaporators and crystallizers, our systems:
- Reduce wastewater volume to near zero discharge levels
- Recover salts and other solids as reusable by-products
- Operate with high energy efficiency and process automation
- Comply with stringent environmental regulations and sustainability goals
Designed for industries such as power generation, chemical processing, textiles, mining, and metal finishing, INFRACORPu2019s turnkey ZLD solutions provide reliable, scalable, and cost-effective pathways to water reuse and waste minimization.
At INFRACORP, we provide end-to-end turnkey solutions for evaporation and crystallization systemsu2014managing every phase of your project with precision and expertise. From initial design and engineering to fabrication, installation, commissioning, and after-sales support, we serve as your reliable project partner at every step.With a proven track record of successful collaborations with international conglomerates, and a dedicated global project management team, we ensure timely delivery, seamless execution, and fully operational systems upon handover.Whether itu2019s a greenfield installation or system upgrade, our turnkey approach guarantees performance, compliance, and peace of mindu2014so youu2019re ready to go from day one